Video
Advantages
Screw Fastening Robot greatly improves the work efficiency and the screw fastening consistency & reliability. With the advanced Teaching Pendant, operators can set up by themselves all the process parameters such as the screw coordinate and screw types, etc. It can adapt to all sorts of difficult screw fastening process and achieve the complete automation.
This robotic fastening machine is designed for automated fastening of screws and other components. It features an enclosed design with a curtain sensor that can detect obstacles in the working area and adjust robot speed accordingly. The machine is equipped with an electric tool for automated fastening, and an automatic feeder for feeding screws into the working area. The machine is capable of working with multiple sizes and types of screws, and is suitable for a variety of industrial applications.
Features
1. The screws will feed to the screwdriver bit directly one by one through a tube, to achieve extremely fast feeding and screwing.
2. The operator can use manual positioning to do the programming. It is highly efficient and very easy to learn the operation.
3. With alarm function for fastening missing, untightened screws, worn thread, etc.
4. Support auto sensing start operation function.
5. With the fixed work table, the working position can be adjusted flexibly.
6. It is easy to operate and maintain, and provides excellent fastening accuracy and repeatability.
Applications
It is suitable for all kinds of screw fastening process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc.
Parameters
| Model | CLYY4441 |
| Feeder mode | Blowing Type |
| Dimension (L*W*H) (mm) | 700*580*650mm |
| Weight(kg) | 45 KG |
| Operation Range (X*Y*Z) (mm) | 380*365*65mm |
| Screwing time for each screw | 1.0~1.2s/piece |
| Suitable screw size | M1.5 - M4 (total screw length ≤ 20mm) |
| Maximum Speed | X,Y 600mm/S, Z 500mm/S |
| Repeatability Accuracy | X,Y,Z ±0.02mm |
| Teaching Method | Remote Teaching/Manual Data Input/Optional: LCD Touch Screen |
| Motor system | precision stepper motor |
| Driving mode | Precision Stepping Motor+Timing belt |
| Control Panel | Teach pendant (optional:PC or Touch Screen) |
| Screwdriver brand | Taiwan DG / Japan HIOS |
| Torque Range | 0.5~15kgf.cm (can be adjusted ) |
| Tighten efficiency | About 60pcs/min(according to the screw type) |
| Voltage | AC 110V/220V,50Hz/60Hz |
| External Interface | USB + RS232 |
| Power Source | Electricity + Pneumatic |
| Air pressure requirement | 0.4 to 0.6MPa (4 to 6kg/cm2) as dry air |
| Working Temperature | 5-40C° |
| Working Humidity | 20-90% RH |
Product Details
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item
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value
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Place of Origin
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China
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Guangdong
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Brand Name
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MINGSHUO
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Condition
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New
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Weight (KG)
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400
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Video outgoing-inspection
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Provided
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Machinery Test Report
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Provided
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Marketing Type
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Ordinary Product
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Warranty of core components
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1 Year
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Core Components
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PLC, Engine, Bearing, Motor, Gear
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Warranty
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1 Year
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Applicable Industries
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Manufacturing Plant, Machinery Repair Shops, Other
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Showroom Location
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None
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Type
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Customized
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Product name
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Wire weiding machiine
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Voltage
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AC 110V/220V,50Hz/60Hz
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Feature
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High Precision
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Application
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Automation Equipment
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| Item | Description | Content |
| 1 | Equipment Function | a. Roll wire, automatic feeding. b. Equipment automatic cutting, peeling, tinning, tin dipping, and automatic soldering(Welding of 1-4 wires is optional). c. Can achieve free switching of 4-color wires. d. Single direction welding, multi angle welding (Optional). e. After welding, the inclination angle of the wire is 0-25 °. |
| 2 | Production capacity and defects | Approximately 3000~4000 wires welded per hour. |
| 3 | PCBA board size requirements | Can be used within the range of 166-210mm. |
| 4 | Requirements for components around the solder board | a. Component height: Within the 1mm range of the solder board, no components higher than 2.6mm are allowed (Except for special circumstances). b. PCB board size: 1.5-3mm. c. PCB board position: All within the PCB range (Except for special circumstances) |
| 5 | Peeling distance | 1. Shortest peeling wire: 13mm. 2. Maximum peeling length: 170mm. 3. Peeling length: 2-4mm wire skin. |
Equipment advantages:
1. Strong universality of equipment: almost all products that meet the travel requirements for wire peeling and cutting, as well as those without dryness during welding, can be universally used.
2. The processed products have high consistency: cutting, peeling, and welding are all automatically completed by the equipment, and the length of wire and the fullness of solder joints between products will be the same.
3. Labor saving: Operator can assist in loading and unloading materials on a regular basis, with one person being able to take care of 2 to 3 equipment, without the need for skilled welding workers. Ordinary employees can watch the machine.
4. High efficiency: A medium configuration equipment with two simultaneous welding lines can weld 2100 wires per hour. High configuration equipment with four simultaneous welding lines can weld 3600 wires per hour.
