Product Description
What sets our machine apart from the competition is its dual station design. This innovative feature allows two screws to be operated simultaneously, effectively doubling production efficiency. No more waiting for one screw to tighten before moving on to the next. With our dual station design, you can significantly reduce production time and increase overall throughput.
But efficiency alone is not enough. That's why our machines are equipped with smart features that take automation to a new level. The automatic tightening force adjustment function provides unmatched convenience and accuracy. By automatically adjusting the tightening force to the specific requirements of each screw, you can ensure consistent and optimal results every time.
Features:
1.Permanent magnetic suction (vacuum suction), to achieve fast feeding and screwing.
2.The operator can use manual positioning to do the programming. It is highly efficient and very easy to learn the operation.
3.With alarm function for fastening missing, untightened screws, worn thread, etc.
4.Support auto sensing start operation function.
5.With the fixed work table, the working position can be adjusted flexibly.
Functions:
1.Wide universality, small in size, can cooperate with production line, convenient for product replacement.
2.With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on.
3.The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately.
4.High degree of automation, easy operation which the staff can master and debug quickly.
5.Accurate torsion, convenient adjustment, and the quality of lock is guaranteed.
6.Touch screen display or teach pendant programmable achieve more operations,Through a simple programming, can be put into production, convenient for production and management.
7.With the function of leak detection, once a screw did not fill in place it can fill continually or start alarm processing.
Applications:
It is suitable for all kinds of screw fastening process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc.
Parameters
1 |
Model |
STSY4441 |
2 |
Feeder mode |
Adsorption Type |
3 |
Dimension (L*W*H) (mm) |
700*580*650mm |
4 |
Weight(kg) |
60 KG |
5 |
Operation Range (X*Y*Z) (mm) |
380*365*65mm |
6 |
Axis |
4 Axis (X,Y1,Y2,Z1,Z2) |
7 |
Driving mode |
Precision Stepping Motor+Timing belt |
8 |
Maximum Speed |
X,Y 600mm/S, Z 500mm/S |
9 |
Repeated precision |
X,Y,Z ±0.02mm |
10 |
Teaching Method |
Remote Teaching/Manual Data Input/Optional: LCD Touch Screen |
11 |
Motor system |
precision stepper motor |
12 |
Transmission mode |
Timing belt + screw rod +guide rail |
13 |
Control Panel |
Teach pendant (optional:PC or Touch Screen) |
14 |
Screwdriver brand |
Taiwan DG / Japan HIOS |
15 |
Torque Range |
0.5~15kgf.cm (can be adjusted ) |
16 |
Tighten efficiency |
About 60pcs/min(according to the screw type) |
17 |
Voltage |
AC 110V/220V,50Hz/60Hz |
18 |
External Interface |
USB + RS232 |
19 |
Power Source |
Electricity + Pneumatic |
20 |
Air pressure requirement |
0.4 to 0.6MPa (4 to 6kg/cm2) as dry air |
21 |
Working Temperature |
5-40C° |
22 |
Working Humidity |
20-90% RH |
FAQ
1.How about the package? Is it safe during the delivery?
All machine is packed by standard strong wooden carton with foam inside.
2.What is the delivery way? How many days will the machine?
We will ship the machine by DHL, Fedex, UPS, etc (Door to Door Service), around 5 days to arrive. Or by Air to your airport (Door to Airport Service), around 3 days to arrive. Or by Sea to the Seaport, Minium CBM requirement: 1 CBM, around 30days to arrive.
3.Do you provide the Warranty? How about the after sales service?
1 year warranty free for spare parts, Whole life technicial support.
We have professional after sales team, if any question, assistant videos are also provided in after-sale service.
4.Is this machine easy to use? If I have no experience, can i also operate it well?
Do you provide the user manual and operating videos to support us?
Yes, our machine is designed to use easy, Normally it will take you 2-3 hours to learn how to operate, if you are a technician, it will much faster to learn.We will provide the English user manual for free, and the operation video is available.
5.If we come to your factory, will you provide the free training?
Yes, warmly welcome you to visit our factory, we will arrange the free training for you.
6.What is the payment way?
We accept the payment terms: Bank transfer, WesterUnion, Moneygram, Paypal, etc
If any question, you can send INQUIRY, or CHAT us, we will be glad to service you!
Gongming Automation Technology Co., LTD
Contacts : James Lin
Email :james@auto-gmkj.com
Mobile:(+86) 153 8428 3786
WhatsApp/WeChat:+86153 8428 3786
item
|
value
|
Place of Origin
|
China
|
Guangdong
|
|
Brand Name
|
MINGSHUO
|
Condition
|
New
|
Weight (KG)
|
400
|
Video outgoing-inspection
|
Provided
|
Machinery Test Report
|
Provided
|
Marketing Type
|
Ordinary Product
|
Warranty of core components
|
1 Year
|
Core Components
|
PLC, Engine, Bearing, Motor, Gear
|
Warranty
|
1 Year
|
Applicable Industries
|
Manufacturing Plant, Machinery Repair Shops, Other
|
Showroom Location
|
None
|
Type
|
Customized
|
Product name
|
Wire weiding machiine
|
Voltage
|
AC 110V/220V,50Hz/60Hz
|
Feature
|
High Precision
|
Application
|
Automation Equipment
|
Item | Description | Content |
1 | Equipment Function | a. Roll wire, automatic feeding. b. Equipment automatic cutting, peeling, tinning, tin dipping, and automatic soldering(Welding of 1-4 wires is optional). c. Can achieve free switching of 4-color wires. d. Single direction welding, multi angle welding (Optional). e. After welding, the inclination angle of the wire is 0-25 °. |
2 | Production capacity and defects | Approximately 3000~4000 wires welded per hour. |
3 | PCBA board size requirements | Can be used within the range of 166-210mm. |
4 | Requirements for components around the solder board | a. Component height: Within the 1mm range of the solder board, no components higher than 2.6mm are allowed (Except for special circumstances). b. PCB board size: 1.5-3mm. c. PCB board position: All within the PCB range (Except for special circumstances) |
5 | Peeling distance | 1. Shortest peeling wire: 13mm. 2. Maximum peeling length: 170mm. 3. Peeling length: 2-4mm wire skin. |
Equipment advantages:
1. Strong universality of equipment: almost all products that meet the travel requirements for wire peeling and cutting, as well as those without dryness during welding, can be universally used.
2. The processed products have high consistency: cutting, peeling, and welding are all automatically completed by the equipment, and the length of wire and the fullness of solder joints between products will be the same.
3. Labor saving: Operator can assist in loading and unloading materials on a regular basis, with one person being able to take care of 2 to 3 equipment, without the need for skilled welding workers. Ordinary employees can watch the machine.
4. High efficiency: A medium configuration equipment with two simultaneous welding lines can weld 2100 wires per hour. High configuration equipment with four simultaneous welding lines can weld 3600 wires per hour.