Video
Advantages
Screw Fastening Robot greatly improves the work efficiency and the screw fastening consistency & reliability. With the advanced Teaching Pendant, operators can set up by themselves all the process parameters such as the screw coordinate and screw types, etc. It can adapt to all sorts of difficult screw fastening process and achieve the complete automation.
This machine is designed to automatically tighten screws, and it is mainly used for the production of energy-saving locking screws. The machine can be used for automatic tightening of various types of screws with different specifications. The machine adopts advanced control technology, and the screw tightening process is accurate, reliable and stable. The machine adopts servo motor to drive the screw feeding, screw tightening and screw rotation, which is energy-saving and efficient. The machine is suitable for both manual and automatic operation.
Features
1.Permanent magnetic suction (vacuum suction), to achieve fast feeding and screwing.
2.The operator can use manual positioning to do the programming. It is highly efficient and very easy to learn the operation.
3.With alarm function for fastening missing, untightened screws, worn thread, etc.
4.Support auto sensing start operation function.
5.With the fixed work table, the working position can be adjusted flexibly.
Functions
1. Wide universality, small in size, can cooperate with production line, convenient for product replacement.
2. With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on.
3. The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately.
4. High degree of automation, easy operation which the staff can master and debug quickly.
5. Accurate torsion, convenient adjustment, and the quality of lock is guaranteed.
6. Touch screen display or teach pendant programmable achieve more operations,Through a simple programming, can be put into production, convenient for production and management.
Applications
It is suitable for all kinds of screw fastening process on mobile phones, keyboards, monitors, car accessories, toys, small home electrical appliances, integrated circuits, printed circuit boards, LCD screen, electronic components (such as relays, speakers), etc.
Parameters
Model | LYY4441 |
Feeder mode | Adsorption Type |
Dimension (L*W*H) (mm) | 700*580*650mm |
Weight(kg) | 45 KG |
Operation Range (X*Y*Z) (mm) | 380*365*65mm |
Axis | 4 Axis (X,Y1,Y2,Z) |
Driving mode | Precision Stepping Motor+Timing belt |
Maximum Speed | X,Y 600mm/S, Z 500mm/S |
Repeated precision | X,Y,Z ±0.02mm |
Teaching Method | Remote Teaching/Manual Data Input/Optional: LCD Touch Screen |
Motor system | precision stepper motor |
Transmission mode | Timing belt + screw rod +guide rail |
Control Panel | Teach pendant (optional:PC or Touch Screen) |
Screwdriver brand | Taiwan DG / Japan HIOS |
Torque Range | 0.5~15kgf.cm (can be adjusted ) |
Tighten efficiency | About 60pcs/min(according to the screw type) |
Voltage | AC 110V/220V,50Hz/60Hz |
External Interface | USB + RS232 |
Power Source | Electricity + Pneumatic |
Air pressure requirement | 0.4 to 0.6MPa (4 to 6kg/cm2) as dry air |
Working Temperature | 5-40C° |
Working Humidity | 20-90% RH |
Product Details
item
|
value
|
Place of Origin
|
China
|
Guangdong
|
|
Brand Name
|
MINGSHUO
|
Condition
|
New
|
Weight (KG)
|
400
|
Video outgoing-inspection
|
Provided
|
Machinery Test Report
|
Provided
|
Marketing Type
|
Ordinary Product
|
Warranty of core components
|
1 Year
|
Core Components
|
PLC, Engine, Bearing, Motor, Gear
|
Warranty
|
1 Year
|
Applicable Industries
|
Manufacturing Plant, Machinery Repair Shops, Other
|
Showroom Location
|
None
|
Type
|
Customized
|
Product name
|
Wire weiding machiine
|
Voltage
|
AC 110V/220V,50Hz/60Hz
|
Feature
|
High Precision
|
Application
|
Automation Equipment
|
Item | Description | Content |
1 | Equipment Function | a. Roll wire, automatic feeding. b. Equipment automatic cutting, peeling, tinning, tin dipping, and automatic soldering(Welding of 1-4 wires is optional). c. Can achieve free switching of 4-color wires. d. Single direction welding, multi angle welding (Optional). e. After welding, the inclination angle of the wire is 0-25 °. |
2 | Production capacity and defects | Approximately 3000~4000 wires welded per hour. |
3 | PCBA board size requirements | Can be used within the range of 166-210mm. |
4 | Requirements for components around the solder board | a. Component height: Within the 1mm range of the solder board, no components higher than 2.6mm are allowed (Except for special circumstances). b. PCB board size: 1.5-3mm. c. PCB board position: All within the PCB range (Except for special circumstances) |
5 | Peeling distance | 1. Shortest peeling wire: 13mm. 2. Maximum peeling length: 170mm. 3. Peeling length: 2-4mm wire skin. |
Equipment advantages:
1. Strong universality of equipment: almost all products that meet the travel requirements for wire peeling and cutting, as well as those without dryness during welding, can be universally used.
2. The processed products have high consistency: cutting, peeling, and welding are all automatically completed by the equipment, and the length of wire and the fullness of solder joints between products will be the same.
3. Labor saving: Operator can assist in loading and unloading materials on a regular basis, with one person being able to take care of 2 to 3 equipment, without the need for skilled welding workers. Ordinary employees can watch the machine.
4. High efficiency: A medium configuration equipment with two simultaneous welding lines can weld 2100 wires per hour. High configuration equipment with four simultaneous welding lines can weld 3600 wires per hour.